Find the Perfect Propeller: Part 2

Find the Perfect Propeller: Part 2 Nov 10, 2022
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In our last issue we reported on several underlying factors to help you choose the right propeller for your vessel and boating application. While the information was devised to please the most discriminationing boater, we decided to go beyond the call of duty and present a first-hand test on several of the latest props available, offering the top picks for you, your family and lifestyle.

By Bill Jennings

Finding the best prop
And a Sea Ray 185 Sport.
Finding the best prop
Our testing platforms included a 237 Hurricane Sundeck by Godfrey Marine.

One of the first tasks for this extensive test was to establish a procedure that would record optimum performance details from a variety of different propeller sizes supplied by several major propeller sizes supplied by several major propeller manufacturers. Since we would have several props from each company, we restricted the test boats to two popular models, a 237 Sundeck Hurricane by Godfrey Marine powered by a 200 hp Yamaha outboard, and a Sea Ray 185 Sport boasting a 4.31 MerCruiser.

With the ground rules in place, dozens of propellers began arriving from manufacturers across North America, including Ballistic, Mercury, Michigan Wheel, Piranha, PowerTech, Solas and Yamaha. The testing tool place at the beautiful Sanibel Harbour Resort in Fort Myers, Florida, and our expert test team included two licensed captains, a radar operator, a computer operator, two/recorders and two prop changers.

Each prop was put through identical testing procedures. Acceleration was plotted on a graph, using a Stalker radar gun coupled to a tracking software program. The best of three runs were recorded. Speeds at increasing rpm levels (including WOT) were noted using both radar and GPS instruments. Cornering through pylon turns was also made with gradually increased entry speeds (until the speed was such that the propeller ventilated). Running on a long flat straight, engine trim was increased in 0.5-second increments to determine how much trim could be applied before the prop lost its grip on the water. In addition, a special features list was compiled to identify individual brand characteristics.

Using computers and handwritten data sheet, we meticulously recorded the various performance results over two full days. But this was just the beginning. Once the data was in chart form, it took several more days to properly analyze the individual results.

Many boaters believe manufacturers automatically supply a prop that is best matched to its boat. Unfortunately, this is not always the case. When we buy a car, the tires are matched up at the factory to suit the load requirements and roads used by all vehicles. Boat manufacturers, however, cannot predict where or how you plan to use your boat. Therefore, it is quite understandable that your prop may not be perfectly matched. Looking at the enclosed charts you will see some propellers of the same size delivered different results, while some propellers of different size delivered similar results. Therefore, the first lesson from our testing is that you need to try a variety of propellers to achieve your ultimate objective.

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Running the props on a Sea Ray 185 Sport with a MerCruiser 4.3L, we recorded the following numbers. For trim-ability and holding in turns we rated the performance from 1-10, ten being the highest score.

Web 046 1You will also notice one prop may have an advantage in one area, then lose that edge in a different category. This may be the most important lesson from our entire test. When choosing a propeller, decide what are the most important characteristics that you expect from your prop. Where performance counts, propellers are offered in many different blade styles. You can choose from styles that deliver increased bow lift, such as models used for bass boats, to props preferred for cruiser owners that improve overall thrust.

Repairing an aluminum prop or buying a used prop can be a bad investment since you have to heat aluminum to begin the repair process. However, heat changes its molecular structure and weakens it dramatically. If you simply smooth out nicks, or cut down a propeller, you’ll also change the shape (along with the resulting performance). Stainless props, on the other hand, can be effectively repaired and some composites props can even be returned to its original specs with a simple blade replacement.

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Running the props on a 237 Sundeck Hurricane by Godfrey Marine, with a Yamaha 200 hp outboard, we recorded the following numbers from the best performing propellers from each manufacturer.

Web Godrey Chart2 1However, there are further observations that can be gleaned from our test charts. Some performance numbers for the new style aluminum and composite propellers rival the more expensive stainless. But, stainless in general proved to be superior in performance as well as strength. Generally, four blades accelerate faster than three and are designed to keep the boat on plane at slower speeds. The Piranha composite propellers deliver an excellent all around performance with the added feature of quick-change blades. The models provided by Mercury (aluminum or stainless) and PowerTech (stainless) also proved excellence during our test.

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We also rated the props in several important categories other than performance, such as model styles, resistance to corrosion, initial price and average cost of repairs. These categories were scored on a 1 to 5 scale, with 5 being the highest.

Once you have decided on material and style, you now have to determine the size. If you need more traction for a heavy load or towing application, choose a larger diameter – like wider tires in a car. If your only concern is top speed, opt for a higher pitched prop, with a smaller diameter to allow the motor turn the required rpm. Always make handwritten notes to include the rpm, speed levels attained and the size of prop you are testing. When you test more than one prop, always choose a size that will closely match the manufacturer’s recommended maximum rpm level. Think of diameter and pitch as a balancing scale. If you are at the maximum rated rpm level, you can only go up in pitch if you go down in diameter or up in diameter if you go down in pitch. Talk it over with the service technicians at your local marina. Good propellers aren’t cheap, but the right one will make your boating far more enjoyable and deliver fuel savings that add up over the long haul.

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PowerTech’s popular 13.75 x 21-inch 
MSQ4 four-bladed stainless prop.

All of the propellers we tested are from recognized and established manufacturers that produce a quality product. We found absolutely no duds or problematic props among the many tested. I was, however, able to draw three important recommendations.

Be Aware:

Understand there are many styles and sizes available for your boat and there is probably one out there that can deliver better performance with greater efficiency.


Once your research indicates what type of prop your boat most likely requires, your next step is to try as many different propellers as you can. Don’t be afraid to experiment. The time you spend trying different props will give a much better understanding of your boat and you will derive great satisfaction from determining the one that works best.

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Mercury Vensura

Don’t Compromise:

A prop is the wrong place to try and save money. Just look at the result differences between the props we tested. The extra dollars you may spend on the type and size is optimum for your particular application. It will deliver a tenfold return on your investment, both in fuel savings and satisfaction.

A propeller is a critical part of your boats drive train. Follow these suggestions and you will undoubtedly enjoy greater satisfaction from your boat.  

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