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Alternate Engine Rebuilds (22-1)
By Steve Horsfall
Steve Horsfall With love your articles. I was hoping you could help me with my 1990 3.0 liter MerCuiser engine that has a busted crank. Can you point me to a good machine shop that conducts MerCruiser rebuilds in or near Ottawa? I can remove and swap engines no problem but I draw the line at rebuilding engines anymore.

A.Keys (e-mail)


The last engine I had rebuilt was by West Carleton Automotive on the outskirts of Ottawa at RR#2, Kinburn. The phone number is (613) 832-2120.

Another alternative you might consider is a new short block or a long block direct from your MerCruiser DealerĄŻs Replacement Parts Catalogue. This is often a competitive priced alternative and comes with a new engine replacement warranty. All the tricky stuff is done and the job mostly entails attaching the wiring, electrical, exhaust cooling and fuel components (especially with the long block, which includes the engine mechanicals, cylinder head, etc.).

THUNDERCRAFT SEARCH

I just recently purchased a 1989 16' ThunderCraft thatĄŻs in excellent condition, even though the owners didn't take care of it mechanically. I have an engine manual, but I don't have an ownerĄŻs manual and would like to know where I could find one at a reasonable price. I would like to find a Bimini top for this boat as well.

D. Burt (e-mail)


If the boat is a Canadian made ThunderCraft, you're out of luck as far as the ownerĄŻs manual for the boat goes. As far as the Bimini top there's a supplier in Canada that may be able to help you. They are Canadian Canopy and the contact e-mail is omar@bconnex.net.

MISSING RPM

I have been reading your articles and thought you might be able to help with a problem I am having with my reduced rpm. Last July I had the misfortune of running over a shoal on Lake Couchiching, and as a result I needed to replace the prop, shaft, rudder and strut. Prior to this incident, I was getting approximately 3,900 rpm with a 14 x 10-inch prop. The marina replaced the shaft and rudder, along with a new prop with the same pitch.

The problem I have is that despite these replacements I am only able to attain about 3,400 rpm. Prior to the mishap, the boat would plane at approximately 2,200 rpm. Yet after the repairs, I have to exceed 2,600 rpm to plane.

This boat is a 1974 Trojan Sea Raider with a fiberglass hull and a 225 hp Chrysler motor. The manual indicates the boat should reach 4,000 rpm with a 14x10-inch prop. Is there anything you can suggest regarding this problem?

R. Pugh (e-mail)


Assuming your problem is directly related to the repair, there are a few possibilities. Your original propeller may have had non-cupped blade edges and your new one may be cupped. Although the pitch is the same, a cupped blade adds approximately the equivalent of two inches to the pitch as far as engine rpm is concerned. This would lower your top speed by about 400 rpm.

Cupped props usually have a stamped C near the size. If this is the case, you can have them re-pitched by two inches less, which should bring your rpm back up. If the new prop is not cupped, then I would have the prop removed and have the pitch checked to make sure the pitch and diameter are actually 14 x 10 inches.

Got a question, a problem? Send inquiries to Steve Horsfall at stephen.horsfall@sympatico.ca Fax: 905-624-6764. (Page Top)
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