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Cover - Vol.15 / No. 4
Magazine Word
Vol. 15 / No. 4- August, 2000
ASK THE EXPERT

Steve HorsfallLooking For The Right Prop
                                              
by Steve Horsfall
I have a 1989 20-foot Baretta sport boat with a 260 horsepower motor with Alpha One drive with a 21p stainless prop, and thru-prop exhaust. The boat will run 57 mph at 4,500 to 4,600 RPM and I'm trying for 60 mph. I was told that a Bravo Three exhaust tube would help when running at wide open throttle so the exhaust bypasses the prop when trimmed up for speed (a couple of mph) because of less exhaust restriction.

I am having a bit of a problem getting the proper part number. Could you also tell me if a 2 mph increase from this tube is possible? I am told my boat should run 60 to 62 mph the way it is, so I'm wondering if the prop is outdated (Laser #48-11070-A40-21p) or is the Mirage Plus 21p a better prop to run on this application. What is the maximum diameter prop I can run on this boat, and what would the effect be?

On another topic, on the bottom of the hull I noticed that, on one or two of the ribs, there is about a foot or two that has been scraped on something hard because it has removed some gelcoat and now shows black fibreglass. It doesn't look too bad, but I'm told that the hull will eventually start to soak up water, increasing its weight.

Is this true, even if the boat is not left in the water? And do you know of a reputable repair facility in the Oakville area?

K. Mellis( via E-mail)

Part number for the exhaust tube is 78458A1. I doubt if it will make enough of a difference to reach 60 mph, but it is the cheapest thing you could try. I would bet a real good wax job on the hull each time before the boat is launched would get you over the 60 mph hump faster than anything.

My experience is that the Laser prop is pretty good. RPM being what they are, you are in the right ball park, prop-wise.

I would suggest you check out www.marinasontario.com for an Ontario Marina Operator Association member marina in your area to do the fiberglass repair. The boat will soak up water only when it is in the water, but will be slow to dry out when removed from the lake. Best to keep all gelcoat marks repaired to be sure.

RPM and propeller size
We own and operate a houseboat rental business on the Trent-Severn Waterway. Our houseboats are 42 feet long and weigh about six tons. We are running 140 hp MerCruisers with Alpha One drives and 1:98:1 gear ratios.

The mechanic who rebuilds our engines tells us we are not getting enough RPM. He would like to see a maximum of 4,400 to 4,600. Our current maximum is 4,200 RPM with a 16 x 11 prop and less with 16 x 13 prop.

Although we do not recommend our customers exceed 3,000 RPM, our main concern is that the higher RPM at wide open throttle would be better for the engines even at 3,000 RPM (i.e.: engine would not be working so hard and would last longer between overhauls).

We would like your opinion on our mechanic's advice and your recommendation on a good size propeller for us to try.

Happy Day Houseboats (via E-mail)

It is always best for your engines if they are able to obtain the manufacturer's maximum recommended RPM, even if you never drive them at this speed. When the propeller is too large, it is the equivalent of driving a truck in too high a gear. The engine is lugging or working too hard.

You can figure that a one-inch pitch reduction will increase top engine speed by about 200 RPM, therefore, I think a 16 x 10 or a 16 x 9 would be about right. If you can be sure that your customers will not disobey your instructions (re: 3,000 RPM limit), I would go with the 16 x 9. Mercury used to make a 16 x 9 propeller (part number 48-36024 a4), but I don't know if it is still available. A check with your dealer's parts history price book will let you know if it is and/or if the number has been changed to a new part number.

Otherwise, you could have your existing stock of 16 x 11 propellers re-pitched to 16 x 9 or 16 x 10, if you like. A propeller repair station, such as Kawartha Propeller Repair or Bayview Propeller can handle this for you. The reason I am not suggesting you get the 16 x 13 props re-pitched is because it is not recommended changing the pitch of an existing propeller more than two inches. Premature blade breakage is the usual result.

Also note that changing the diameter of the propeller has a similar effect on the RPM (i.e. smaller diameter equals higher RPM), but I am not recommending smaller diameter because on slow moving, heavy boats, such as yours, larger diameter propellers usually provide better gear shift response for maneuvering, especially reverse thrust for stopping. Enlarging the drive cavitation plate with bolt on plate extensions also helps these boats by reducing cavitation while cruising and when running in reverse.

Gelcoat crack
I own a 1996 Maxum 17-foot runabout with a 1996 continued from page 20 Mercury 135 hp V6 outboard. As I boat in cottage country, this is a wonderful boat. My problem is that the cottage is 12 hours away, therefore, this boat has seen an incredible amount of trailer miles over the past five seasons.

I have two problems that concern me. The boat has started to develop a small hairline crack about four inches long in the starboard corner inside the splash well. It is a very fine crack and hard to see. The boat also has two vertical lines on the outside of the transom where the splash well drain holes have been installed by the factory. These lines are just dimples that can be seen in the right light at the right angle. There are no cracks at all in this area and the lines are in the identical position from the engine on either side. The inside crack does not extend to the edge of the well and did not get any wider or longer during my last two trips to the cottage.

I need to know if this condition is somewhat typical of a boat of this type or am I developing a problem which should be of some concern? I have always trailered the boat using only the factory support lever on the engine. Should I be using a transom saver bracket from the trailer to my engine lower unit? My dealer feels this problem is normal for these boats and other than fixing the gelcoat crack, I shouldn't worry. What do you think?

My second problem concerns the engine. It produces an incredible amount of power and runs quietly and smooth compared to what I have seen in other brands, but it can be very difficult to start when I first arrive at the lake. Once it has been warmed up, it runs flawlessly. I tried everything and it just seems to be a hit and miss problem for that day. I have taken it to two different dealers and they say they can find nothing wrong.

I have changed the gaskets between the air box and the carbs twice a summer because gas evaporates during trailering and the oil drips past and into the splash well. On two occasions, I have found a puddle of gas in the air box. Is this from over-squeezing the primer bulb or over-choking before start-up? I am a little confused. Any help you can give me would be appreciated.

B. Holland (via E-mail)

Firstly, tilting the engine all the way to the top, at any time, but, especially when trailering, is definitely not a good idea. It is probably the root cause of all your problems. When it is tilted this high, the angle of the carbs is such, that gas drips from the fuel bowl vent hole and into the air box. It is more than the air box can hold, so it drips into the motor well of the boat. The gas in the motor well evaporates, leaving the oil behind. When you arrive at the lake, the carbs are empty. If you do not completely prime the engine with the primer bulb (squeeze again and again until it feels firm), the engine will have no gas to run on and the choke will do nothing to help this. Therefore the engine will be very difficult to start.

Some gas is expelled into the air box under normal usage when the choke is applied. There is a small drain tube that is supposed to recycle this once the engine starts. It cannot handle the volume of fuel that collects in the air box when the engine is fully tilted. The only time the engine should be fully raised is to change propellers or to work on the lower unit or to clear weeds from the drive.

The use of a transom saver bracket is a good idea, just make sure the engine is no higher than it needs to be, i.e. skeg does not need to be higher than the trailer axle. The name "transom saver" is a bit of a misnomer as it really does not save the transom. When you think of the enormous amount of stress placed on the transom when the engine is pushing at full thrust, the weight of a few hundred pounds of engine bouncing on the transom when trailering seems pretty insignificant. However, when the engine is fully tilted up, a good portion of the weight of the motor is now teetering on the other side of the transom and a seesaw motion is set up. The probably accounts for the stress cracks in the gelcoat.

I would not be overly concerned about the gelcoat cracking unless it occurred where the engine fastens to the transom or where the motor well and transom and deck meet. I would suggest you repair the gelcoat after installing the engine support bar and if the problem with the gelcoat returns, I would investigate it further. Otherwise, enjoy your boat!


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